Why should I use Trinity Vinyl Products?
This is a frequently asked question that is answered in the manufacturing process. The difference begins with the very first step in manufacturing and continues throughout the entire process. When combined, the raw materials, the extrusion processes, the fabrication, the warranty, and the service are transformed into “Fine Quality & Lasting Beauty.” We are able to offer unlimited custom styles of fence and railing systems within a 5 to 7 day period in most cases.

If you have any questions or need additional information please do not hesitate to contact us.

Email: info@trinityvinylfence.com
Call toll free: 1-800-784-3698 Monday-Friday 7:00 am to 5:00 pm CST.

For more detailed information, please read the material below:

The Raw Materials
Only virgin PVC resin is used in the manufacturing of our products. Virgin vinyl is the term for vinyl products that do not contain PVC from regrind or recycled products. These recycled products, which may contain impurities or lower grade vinyl, could be imported into an extrusion plant and seriously affect the resilience, impact resistance, and UV inhibiting properties of the final finished product. In addition to the PVC resin, additives like Titanium Dioxide (TiO2) and impact modifiers are added to protect the finished product from harmful UV rays and increase the impact resistance. Water or moisture in the air is necessary for this product to be effective. There are at least two grades of TiO2: uncoated (or chalking) grade and coated (or durable, non-chalking) grade. The non-chalking—and more expensive—grade chalks at a much slower rate, providing a more lustrous finish over the life of the product it protects. Titanium dioxide is nontoxic. In fact, it is used as a preservative and is also used to color baked goods, such as the popular white-powdered donuts!

Chalking is the deterioration of the vinyl surface, thereby exposing the TiO2 particles to the surface. The white powder chalking that can be wiped from the surface of most vinyl fences is TiO2 particles mixed with deteriorating vinyl (PVC). Trinity’s profiles have durable-grade; non-chalking TiO2 resulting in very minimal chalking. All vinyl fencing will chalk sooner or later, but with the superior protection capabilities of our TiO2, it is kept to a minimum. Our vinyl products are formulated for exceptional beauty over a lifetime.

(Back to the Top)

The Extrusion Process
There are two methods of vinyl profile manufacture: mono-extrusion (single stream) and co-extrusion (two concentric streams).

Co-Extrusion vs. Mono Extrusion
Co-extrusion and mono-extrusion are the manufacturing processes typically used in the production of all types of PVC-extruded products such as vinyl siding, vinyl window and door frames, pipe, and vinyl fence products. The American Society for Testing and Materials (ASTM) has specifications for each product line. The buyer should be aware of which specifications are being used by the extruder. Fence products using pipe specifications are being produced by 40% of the fence extruders. The pipe specs have lower demands for UV stabilization and impact resistance.

• Mono-Extrusion
The mono-extrusion (or monolayer extrusion) process blends the elements of the PVC compound extruded through the die to become the walls of the single layer product.

• Co-Extrusion
Co-extrusion is the newest technology used for shaping PVC products. Two or more layers are produced: The outer layer (or cap stock) is similar to a “skin.” It contains a denser concentration of the essential elements (including UV inhibitors) and protects like a sunscreen when exposed to harmful UV rays. ASTM’s specification for rigid PVC exterior profiles used for fencing (Link to F 964-94) requires the cap stock layer to be a minimum of 0.015 inches thick and a maximum of 20% of the profile wall overall thickness. It is important for the buyer to determine what ASTM specification is being used by the extrusion supplier to determine the supplier’s compliance with ASTM standards.
The inner layer (or substrate), when produced from virgin materials, is essentially the same as the cap stock, but with a lesser quantity of UV inhibitors and, possibly, a color (or pigment) differential. This promotes an improved molecular bond by the impact modifiers in the substrate compound and results in a stronger product. Usually, rails and posts are also co-extruded to comply with ASTM F 964-94.

• Co-Extrusion with Regrind
Some manufacturers outsource recycled plastics (known as regrind) for use in the substrate profiles for cost savings. They may emphasize that only waste vinyl fence products are used, but it is impossible to control the content of this material. It cannot be determined how many times the material has already been reprocessed. Multiple reprocessing usually results in a more brittle and inferior product. The exact chemical composition of the waste product material cannot be verified and a poor extrusion may result. All of our products, whether mono- or co-extruded, contain only virgin—non-outsourced and non-recycled—materials.
Dispelling Myths
One popular misconception is that a color differential between the cap stock and the substrate indicates regrind in the substrate. However, this is not necessarily so. If color pigments are decreased in a virgin substrate, a different hue in color may result. Conversely, a regrind substrate may be exactly the same color as the cap stock; giving the impression that mono-extrusion is used.
Another misconception is that the co-extrusion process is inferior to mono-extrusion. Co-extrusion is the newer, more expensive technology and supports concentration of the essential materials, resulting in a stronger, more durable product—the customer receives more value per dollar. Claims of the inferiority of high-tech co-extrusion may be made by manufacturers who cannot afford retooling or do not support this new generation of advanced processing.
Thirdly, there are claims that the layers in co-extruded products may delaminate. Co-extrusion is not lamination. Lamination is a process whereby adhesives or reheating are used to bond two or more layers together. Co-extrusion is a homogenous process accomplished at high pressure and temperature in a sealed environment where moisture and air cannot be trapped. Co-extrusion produces superior product without the use of adhesives, making separation of the layer virtually impossible.

(Back to the Top)

Fabrication
Our high standards do not stop with the superior quality of the raw materials. Fabrication and quality assurance/quality control are the next steps in delivering the best vinyl products in our industry. Trinity Vinyl Products has been providing fence, deck, and railing for over a decade. All of our fence and rail systems are fabricated using CNC routing equipment and software which insures tolerances within 1000 ths of an inch. Our fence systems are designed to interconnect through routed components, eliminating the need for unsightly brackets. This insures a much more durable and aesthetically pleasing finished product. Our broad range of high quality raw materials, state of the art equipment, and experienced fabrication personnel allows us to offer unlimited custom styles of fence and railing systems within a 5-7 day period in most cases.

Lifetime Warranty
Trinity Vinyl’s products carry a lifetime transferable warranty for defects in material and workmanship. In the course of normal and proper use, Trinity Vinyl Products fence, railings, and accessories will not peel, blister, flake, rot, corrode, rust, or be damaged by termites. A detailed written warranty is available for your review.

High-Quality Service
The Trinity Vinyl Products’ staff is able to assist you in turning your project into reality. We are committed to delivering “Fine Quality & Lasting Beauty” through our superior products and unmatched level of customer service from start to finish.

(Back to theTop)

| VINYL FENCING | VINYL DECKING | VINYL RAILING | PERGOLA KITS | CAPS & ACCESSORIES | GALLERY | INSTALLATION | HOME | ABOUT US | PRIVACY POLICY | CONTACT US|

© 2008 TolPlast Company, Inc. All Rights Reserved.
All other trademarks and copyrights are the property of their respective holders.